Thermal Fluid Heaters - Multi-Tubular Standard

Thermal Fluid Heaters

Multi-Tubular Standard

Product Code:
OMP
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The OMP Thermal Fluid Heaters are our high capacity direct fired thermal fluid heaters.  A direct fired thermal fluid heater imparts its thermal energy directly into the process fluid, in this case thermal oil.  The OMP utilizes a multi-tubular design composed of two distinct sections of heat transfer.  The combustion chamber, which is also referred to as the radiant section, is fully encapsulated by parallel piped tubes running tangentially with the burner flame.  The radiant section is located atop the convection section.  The elements of combustion flow from the burner, through the radiant section, then pass through the convective section, while continuing the heat transfer process.

The OMP has also been designed to be supplied with a variety of forced draft burners, provided by some of the world’s leading burner manufactures.  This allows us to utilize a variety of fuels, meet stringent emissions requirements and even allow our customers the opportunity to select the burner of their choice.  In addition, the OMP is constructed with several inspection doors to allow easy access to both the radiant and convective sections of the thermal fluid heater.  This allows for a more thorough inspection and cleaning of the heater and internal pipes.  If the combustion fuel is prone to ash or particle generation, a soot blower can be used via the inspection doors to help lessen the cleaning process.

The OMP Thermal Fluid Heaters come standard with an integrated combustion air preheater.  The configuration of the combustion air preheater eliminates the requirement for ducting between the two components, insulation for the preheater, and additional expenses for the installation of the combustion air preheater.  The simple addition of the combustion air preheater increase the efficiency of the heaters to upwards of 93%.

The OMP Thermal Fluid Heaters are fabricated by our partner in Italy, BONO Energia, to our exacting requirements. Performance Heating then trims the heaters out with the required burner, instrumentation and controls. pump skids, tanks and other auxillary equipment.

The heaters are available designed/constructed to various local code requirements around the world.  The most common codes are ASME with National Board registration for the United States, CRN for Canada, and CE/PED/TUV/DIN for Europe.  Additional code requirements may be met if necessary.

Auxillary components are available for the OMP Thermal Fluid Heaters.  These components can be customized to meet each of our customers’ needs, including but not limited to: control panels, primary pump skids, secondary pump skids, expansion tank, drain tank, tank towers, ladders and platforms, and ancillary components.

Applications

  • Tank Heating
  • Suction Heating
  • Reactor Vessel Heating
  • Natural Gas Heating
  • Amine Process Heating
  • Process Reboilers
  • Platen or Press Heating
  • Ovens & Fryers
  • Jacketed Vessel Heating Crude Oil Heating
  • Indirect Steam Generators
  • In Line Liquid Heating
  • In Line Gas Heating
  • Heated Molds or Dies Building Heating
  • Roller Heating
  • Screw Heating
  • Autoclaves

Multi-Tubular Design

Integrated Combustion Air Preheater

Thermal Capacity:

  • 6,000,000 to 60,000,000 Btu/Hr (1,500,000 to 15,000,000 kCal/Hr)

Operating Temperature:

  • Standard - Up to 650°F
  • Custom -Up to 750°F

Fuel Option:

  • Natural Gas
  • Propane Gas
  • #2 Fuel Oil/Diesel
  • Heavy Oils
  • Crude Oil
  • Biogas
  • Product Gas
  • Dual Fuel
  • Additional Fuel Options Available

Orientation:

  • Horizontal

Thermal Efficiency:

  • Up to 93%

       

   

           

       

Model Overview

Summary by model
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Model Thermal Capacity
(BTU/hr)
Thermal Capacity
(kCal/hr)
Thermal Capacity
(kW)
Flow Rate
(gpm)
OMP 8000 32,000,000 8,000,000 9,298 1761
OMP 5000 20,000,000 5,000,000 5,811 1189
OMP 10000 40,000,000 10,000,000 11,622 1981
OMP 12500 50,000,000 12,500,000 14,528 2201
OMP 2500 10,000,000 2,500,000 2,906 793
OMP 4000 16,000,000 4,000,000 4,649 880
OMP 15000 60,000,000 15,000,000 17,433 2641
OMP 1500 6,000,000 1,500,000 1,743 484
OMP 3000 12,000,000 3,000,000 3,487 793
OMP 2000 8,000,000 2,000,000 2,324 484
OMP 6000 24,000,000 6,000,000 6,973 1321
Model Steam Production
(kg/hr)
Steam Production
(lb/hr)
Steam Production
(From and at 212°F)
(lb/hr)
BHP Thermal Capacity
(kW)
UM 400 4,000 8,818 9,796 273 2,678
UM 300 3,000 6,614 7,347 213 2,090
UM 200 2,000 4,409 4,898 142 1,393
UM 150 1,500 3,307 3,673 106 1,040
UM 100 1,000 2,205 2,449 71 697
UM 50 500 1,102 1,224 36 353
UM 30 300 661 735 21 206
Model Steam Capacity
(kg/hr)
Steam Capacity
(lb/hr)
BHP Thermal Capacity
(kW)
HP 400 4,000 8,818 256 2,512
HP 300 3,000 6,614 192 1,884
HP 200 2,000 4,409 128 1,256
HP 150 1,500 3,307 96 942
HP 100 1,000 2,205 64 628
HP 50 500 1,102 32 314
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Model Steam Production
(kg/hr)
Steam Production
(lb/hr)
Steam Production
(From and at 212°F)
(lb/hr)
BHP Thermal Capacity
(kW)
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Model
Part Number
Item
Description
Thermostat
Type
Watts Volts Amps Plug Type Lead Time

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