Thermal Fluid Heaters - Helical Coil

Thermal Fluid Heaters

Helical Coil

Product Code:
OMV, OMV-PA
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The OMV Thermal Fluid Heaters are our direct fired, helical coil type thermal fluid heaters. A direct fired thermal fluid heater imparts its thermal energy directly into the process fluid, in this case thermal oil. 

The OMV utilizes a 3-pass, dual helical coil design with up to 6 splits (3 inner, 3 outer).

The OMV has also been designed to be supplied with a variety of forced draft burners, provided by some of the world’s leading burner manufactures. This allows us to utilize a variety of fuels, meet stringent emissions requirements, and even allow our customers the opportunity to select the burner of their choice.

The OMV can be supplied in either a horizontal or vertical configuration dependent upon the customer's requirements. The horizontal orientation is the most common configuration due to its ease of access to the burner and heater coils. The vertical orientation is the best option when it comes to optimizing facility floor space.

The OMV-PA is our high efficiency option of the OMV Thermal Fluid Heater. The OMV-PA is constructed in a vertical orientation and is supplied with a combustion air preheater alongside the heater. The simple addition of the combustion air preheater can increase the efficiency of the heaters to upwards of 92%.

The OMV and OMV-PA Thermal Fluid Heaters are fabricated by our partner in Italy, BONO Energia, to our exacting requirements.  Performance Heating then trims the heaters out and completes the system with the required burner, controls, pumps skids, tanks and auxiliary equipment.  The heaters are available designed/constructed to various local code requirements around the world. The most common codes are ASME with National Board registration for the United States, CRN for Canada, and CE/PED/TUV/DIN for Europe. Alternative code requirements may be met if necessary.

Package and containerized systems are available for both the OMV and OMV-PA Thermal Fluid Heaters. These package systems can be customized with auxillary equipment to meet each of our customer's needs, including but not limited to: control panels, pump skids, expansion tanks, drain tanks, pipe spools, tank towers, ladders and platforms, and ancillary components.  These auxiliary components are typically fabricated in the USA for USA/Canada installations. 

Applications

  • Tank Heating
  • Suction Heating
  • Reactor Vessel Heating
  • Natural Gas Heating
  • Amine Process Heating
  • Process Reboilers
  • Platen or Press Heating
  • Ovens & Fryers
  • Jacketed Vessel Heating
  • Crude Oil Heating
  • Indirect Steam Generators
  • In Line Liquid Heating
  • In Line Gas Heating
  • Heated Molds or Dies Building Heating
  • Roller Heating
  • Screw Heating
  • Autoclaves

Helical Coil Design

Thermal Capacity:

  • 800,000 to 20,000,000 Btu/Hr (200,000 to 5,000,000 kCal/Hr)

Operating Temperature:

  • Standard - Up to 650°F
  • Custom - Up to 750°F

Fuel Options:

  • Natural Gas
  • Propane Gas
  • #2 Fuel Oil/Diesel
  • Heavy Oils
  • Dual Fuel
  • Additional Fuel Options Available

Orientation:

  • Horizontal
  • Vertical (only vertical option available with OMV-PA)

Thermal Efficiency:

  • Up to 92%

Combustion Air Preheater Optional

  • Model OMV-PA

Model Overview

Summary by model
Columns can be scrolled - swipe the table left or right...
Model Thermal Capacity
(BTU/hr)
Thermal Capacity
(kCal/hr)
Thermal Capacity
(kW)
Flow Rate
(gpm)
OMV/GM 200 800,000 200,000 234 68
OMV/GM 300 1,200,000 300,000 352 68
OMV/GM 400 1,600,000 400,000 469 136
OMV/GM 600 2,400,000 600,000 703 136
OMV/GM 800 3,200,000 800,000 938 227
OMV/GM 1000 4,000,000 1,000,000 1,172 227
OMV/GM 1250 5,000,000 1,250,000 1,465 330
OMV/GM 1500 6,000,000 1,500,000 1,758 330
OMV/GM 2000 8,000,000 2,000,000 2,345 462
OMV/GM 2500 10,000,000 2,500,000 2,931 572
OMV/GM 3000 12,000,000 3,000,000 3,517 660
OMV/GM 4000 16,000,000 4,000,000 4,689 902
OMV/GM 5000 20,000,000 5,000,000 5,861 902
Model Steam Production
(kg/hr)
Steam Production
(lb/hr)
Steam Production
(From and at 212°F)
(lb/hr)
BHP Thermal Capacity
(kW)
UM 400 4,000 8,818 9,796 273 2,678
UM 300 3,000 6,614 7,347 213 2,090
UM 200 2,000 4,409 4,898 142 1,393
UM 150 1,500 3,307 3,673 106 1,040
UM 100 1,000 2,205 2,449 71 697
UM 50 500 1,102 1,224 36 353
UM 30 300 661 735 21 206
Model Steam Capacity
(kg/hr)
Steam Capacity
(lb/hr)
BHP Thermal Capacity
(kW)
HP 400 4,000 8,818 256 2,512
HP 300 3,000 6,614 192 1,884
HP 200 2,000 4,409 128 1,256
HP 150 1,500 3,307 96 942
HP 100 1,000 2,205 64 628
HP 50 500 1,102 32 314
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Model Steam Production
(kg/hr)
Steam Production
(lb/hr)
Steam Production
(From and at 212°F)
(lb/hr)
BHP Thermal Capacity
(kW)
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Model
Part Number
Item
Description
Thermostat
Type
Watts Volts Amps Plug Type Lead Time

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